Copper Braid

Top Copper Braid Manufacturers & Suppliers in India | Elcab Conductors

Copper Braid Manufacturers in India | Elcab Conductors

Elcab Conductors is well known copper braid manufacturers, suppliers in India. Our copper braids are designed in a precise fashion and they provide an unparalleled mixture of high conductivity and extraordinary durability. The braids will also provide high grounding, bonding and power transmission even in the toughest industrial conditions. We work with the best copper to produce a product that meets the best world standards and one that will serve us well throughout our life. Select our Copper Braids to provide a strong, pliable and effective solution to continue with your operations effectively. Flexibility and trust are your fuel to power your progress!

What is Copper Braid?

Copper Braid is a very flexible electrical conductor that is produced by weaving a mass of small copper wire strands together, like hair or rope. This woven network is employed to make robust low resistance connections in locations where a solid wire or busbar would fracture with constant movement, tension, or vibration. This is the most important in proper grounding and flexibility of power connections.

Types of Copper Braid:

Being as well-established copper braid manufacturers in India, we provided different types which are given below.

  • Tinned Copper Braids: Copper braids with a layer of tin applied to them to make them resistant to corrosion and to be easily soldered.

    For grounding and EMI-shielding applications, explore our Tinned Copper Braid Manufacturers in India page to see how tin-coated braids deliver corrosion-resistant performance.

  • Copper Flexible Jumpers: Flexible conductors made of copper that are utilized to make a physical connection between two points that would encounter vibration or movement.
  • Bare Copper Braids: Copper conductors of a grounding of electrical connection that are not covered or insulated with a coating, mainly grounding and electrical connections.
  • Earthing Braids: Alternatively named earthing conductors, these are braided copper conductors that are specific and used in electrical grounding or earthing.
  • Copper Braided Flexible Jumper: Copper is braided and is therefore very flexible which is required as a connection link where bending and flexibility is necessary.
  • Industrial Flexible Copper Jumpers: Flexible copper jumpers to be used in heavy-duty or industrial applications.
  • Copper Braided Rope: Copper braid suppliers in India is a rope like construction made up of strands of braided copper that is very thick and is applied in high-current applications.
  • Braided Cable Assemblies: Complete cable products into which copper braids are woven, usually insulated and fitted with connectors, on a specific use basis.
  • Copper Braided Flexible Shunts: This is a very flexible copper component of braiding that is employed in the current shunts where high movement exists.

Technical Specifications of Copper Braid:

We've added below a specialized table of Copper Braid in India that provides further technical specification information.

Product Name Unit Material Purity (%) Finishing/Coating Thickness Width Diameter Size/Wire Gauge Other Specifications
Tinned Copper Braids /Kilogram Tinned Copper 99.99% Enamel coated N/A 4-50 mm N/A N/A N/A
Copper Flexible Jumpers /Piece Copper 99.90% N/A N/A N/A N/A N/A Bending Degree: Upto 180°, Tensile Strength: >200 N/mm²
Bare Copper Braids /Kilogram Bare Copper 99.99% Tin Plated N/A N/A 1mm N/A N/A
Earthing Braids /Piece Copper N/A N/A 5 - 10 mm N/A N/A 0-5mm Type: Earthing Braids
Litz Wire N/A Copper N/A N/A N/A N/A 1-3 mm 46 swg Temperature: 200 Deg C
Copper Braided Flexible Jumper /Piece Copper N/A Coated 5 - 20 mm N/A N/A 1-800 sq mm N/A
Flexible Braided /Kilogram Copper N/A Tin Plated 1.0 to 3.0 mm N/A 0.05 mm N/A N/A
Industrial Flexible Copper Jumpers /Piece Copper N/A Electro Tinned N/A N/A N/A N/A Tensile Strength: 560Mpa to 1040Mpa, Grade: Oxygen Free, ETP, Phosphorised
Automobile Earthing Straps /Piece Copper N/A Polished 0.2-3.5 mm 2 to 3 cm N/A N/A N/A
Copper Stranded Conductors /Kilogram Copper 98% N/A 1.57 to 3.53 mm N/A N/A N/A Temperature: 75°C and 90°C
Copper Braided Rope /Meter Copper N/A N/A N/A N/A 0.51mm to 3mm 4 sq.mm (Range) Conductor Type: Stranded
Braided Cable Assemblies /Meter Copper N/A N/A N/A N/A N/A 15 meter Power/Voltage: 220V, Insulation Material: PVC
Copper Ropes /Kilogram Copper N/A N/A N/A N/A 1-10 mm, 30-40 mm N/A Length: 500 mm/reel, Resistant Type: Corrosion Resistant
Copper Braided Shunts /Piece Copper N/A Tin Coated 1-3 mm N/A N/A N/A Type: Braided
Copper Braided Flexible Shunts /Piece Copper N/A N/A 0.035 to 0.3 mm N/A N/A N/A Type: Braided, Technique: Hot Rolled

Benefits of Copper Braid:

As well-established copper braid suppliers in India, we provided different benefits which are given below.

  • High Flexibility: This is because they are easily bendable, twistable and absorb high vibration levels without cracking or breaking hence can be applied in dynamic applications.
  • Large Conductivity: Braided Copper Wires are constructed of high-purity copper and are therefore capable of conducting the maximum amount of current with minimum power loss to enhance the efficiency of the system.
  • Good Grounding and Bonding: These offer a dependable fault current path of low resistance, and this is vital in the safe earthing of electrical equipment.
  • Heat Dissipation: Since the braided structure has more surface area, copper braid manufacturers in India dissipates heat effectively assisting to keep components cooler during intense load.

Key Characteristics of Copper Braid:

As copper braid manufacturers in India, different key characteristics are there which are given below.

  • Strand Construction: Copper Flexible Braids/Wires type of construction is composed of hundreds of small copper wires interwoven in the form of a fabric.
  • High Surface Area: The woven design is such that it presents more copper surface area to air naturally. This is an important dissimilarity associated with good heat dissipation and low resistance at higher frequencies.
  • Current Rating: The thickness and size of the wires used in general determine the amount of electric current that can be safely sent through the braid.
  • Plating Material (e.g., Tinned): This is a layer of tin or silver applied on the outer copper strands. This plating inhibits the oxidation (rusting) of copper with time and makes the braid very resistant towards corrosion and simpler to solder.

Applications of Copper Braid:

Serve as well established copper braid suppliers in India, it is applicable in different sites which are given below.

  • Switchgear and Power Distribution: This is used as an adaptable linkage between busbars and other circuit components in a big power panel.
  • Welding Equipment: It supplies the flexible and high-current connection to the welding guns and torches, which have to be constantly moved during the welding process.
  • Automotive and Electric Vehicles (EVs): Necessary to Flexible battery connections and strong grounding straps in vehicle chassis.
  • High-Current Industrial Use: Copper braid manufacturers in India is used in large furnaces, transformers, and electrolysis where high-amperage and durable connections are required that have to be stable.

Why to Select Us for Copper Braid?

  • Certified Quality: Our products are certified with global quality certifications (UL, CE, and ISI) and therefore are the best with regards to safety and stability.
  • Custom Engineering: We do custom copper braids, perfect fit to your equipment, to ensure the best performance and a perfect fit.
  • Full In-House Production: We manage the whole process of production first hand and this guarantees us the same quality and accuracy and prompt delivery of each order.

Elcab Conductors is foremost copper braid manufacturers, suppliers in India. Limitless innovation should not be bound by stiff wiring. Our Copper Braids are the solution of all time in high-performance electrical systems flexibility, durability and safety. Ready to improve your connections with the product, which will not need under pressure and will not fail? Get in touch with our professional team and have a tailor-crafted solution to your specifications. This is the beginning of flexible power--select reliability, Contact us today!