TPE Cable

TPE Cable Manufacturers & Suppliers in India | Elcab Conductors

TPE Cable Manufacturers in India | Elcab Conductors

Elcab Conductors is notable TPE cable manufacturers, suppliers in India are superior and long lasting in usage in applications that require continuous flexing, high safety and responsibility to the environment. Select us to install your critical systems with non-compliance cables but those actually constructed to last and perform at their best so that you get as much uptime and a sense of security in your business. TPE. Future proof your operations.

What is TPE Cable?

A TPE Cable is insulated or/and jacketed with the help of Thermoplastic Elastomer (TPE). TPE is a polyurethane material, which acts as rubber (highly flexible and elastic) at ambient temperatures, but can be processed as plastic (melted and molded) at high temperatures.

Types of TPE Cable:

We being as recommended TPE cable manufacturers in India, different types are there which are given below.

Types by the chemical composition

  • Styrenic Block Copolymers (SBC): This is a popular kind of material that is applied in cable jackets and insulations and is flexible.
  • Thermoplastic Polyolefins (TPO): This is a combination of polypropylene and rubber and finds application on cable jackets and insulation because of their good insulating qualities.
  • Thermoplastic Polyurethanes (TPU): TPE cable suppliers in India are utilized where tear strength, abrasion and flex fatigue of materials are needed.
  • Thermoplastic Copolyesters (TPEE): They are applied in those applications that require higher chemical and heat resistance.
  • Thermoplastic Vulcanizates (TPV): It is a performance-based modification of TPE-O, where it is enhanced in terms of: oil and gas resistance, compression set, and tear strength.

Performance and application based types.

  • Flame-Retardant and Halogen-Free TPE: Cable that is created to prevent flame and remove hazardous elements of halogen in order to be safe and environmentally friendly.
  • Multi-Conductor and Multicore Cables: Multi-conductor and multicore cables consist of more than one conductor covered by an insulator, but they are a single jacket, intended to serve various purposes, such as control signals or power distribution.
  • Spiral and Curly Cables: These are coiled or spring cables that give the cable flexibility and strain relievers where the cable must be able to flex and re-flex such as in robotics or electronics.
  • Chemical-Resistant Cables: TPE Wire Suppliers in India that are specially designed to withstand damage caused by exposure to chemicals, oil or other aggressors.
  • High-Voltage Cables: Cables that are designed and rated to be used in high-voltage applications and which have thicker insulation and sheathing to remain safe and perform well.

For flexible wiring solutions that combine durability with high performance, you can explore our dedicated TPU Cable Manufacturers in India page alongside our TPE cable offerings.

Technical Specifications of TPE Cable:

We've added below a specialized table of TPE Cable in India that provides further technical specification information.

Specification Styrenic Block Copolymers (SBC/TPE-S) Thermoplastic Polyolefins (TPO/TPE-O) Thermoplastic Polyurethanes (TPU/TPU-E) Thermoplastic Copolyesters (TPEE/COPE) Thermoplastic Vulcanizates (TPV)
Key Advantage Cost-Effective, Good Flex, Low Hardness Soft Feel Excellent Electrical Properties, Low Density, Low Cost Superior Abrasion, High Tear/Tensile Strength, Flex Life Highest Heat & Chemical Resistance, High Tensile Strength Best Compression Set, Oil/Heat/Chemical Resistance Near EPDM
Hardness Range (Shore) 30A−90A Widest Range 60A−60D 70A−80D Mid-High 80A−70D 50A−50D
Typical Temp Range −40°C to +90°C −40°C to +105°C −50°C to +125°C −40°C to +140°C −40°C to +135°C
Flex Life (Cycles) High Good Moderate Excellent ≈1 to 10 Million+ High Very Good
Abrasion Resistance Moderate Good Excellent Best Very Good Excellent
Oil/Chemical Resist. Fair to Moderate Good Excellent Excellent Excellent Near Thermoset Rubber
Hydrolysis Resist. Very Good Excellent Good Polyether type is better Excellent Excellent
Flame Retardancy Requires high additive loading Requires high additive loading Can be formulated FR-TPU Can be formulated FR-TPEE Common in FR/LSZH form

Benefits/Capabilities of TPE Cable:

As TPE cable suppliers in India, we provided different benefits which are given below.

  • Excellence in flexibility and resiliency: TPE Wire Manufacturers in India, Thermoplastic Elastomer (TPE) Wire & Cables are highly elastic, they endure millions of bending and flexing operations without breaking.
  • Superior environmental withstanding: These have great resistance to damage caused by extreme high and low temperature, UV radiations and ozone and most common oils and chemicals.
  • Increased Safety and Sustainability: TPE cable manufacturers in India may be non-toxic to the environment; it burns to give very little smoke and no toxic and corrosive gases like PVC. The material can also be recycled, and it is in line with the current safety and environmental standards such as RoHS and REACH.
  • Outstanding Permanence and Wear Suspense: TPE jackets are rough and very resistant to abrasion, cut-through as well as tear, and long-service life. This prevents the internal conductors against mechanical wear and tear lowering the number of expensive replacements.

Key Characteristics of TPE Cable:

We as recommended TPE cable manufacturers in India, different key characteristics are there which are given below.

  • Elastomeric Properties: Thermocouple Cables Manufacturer and Suppliers in India, material is elastic in nature similar to rubber, to the extent that it can spring back to its original shape whenever stretched or pressed.
  • Thermoplastic Processability: This plastic nature adds to reduced cost of manufacturing and a simpler production process in relation to thermoset rubber.
  • Wide Temperature Range: TPE is flexible and can preserve its integrity over a wide range of temperatures (usually -40°C down to 125°C).
  • Halogen-Free Formulation: Most TPE compounds do not contain halogen (such as chlorine), and thus are a low-smoking, non-toxic compound.

Applications of TPE Cable:

We serve as recommended TPE cable suppliers in India; it is applicable in different sites which are given below.

  • Industrial Automation and Robotics: Applied to robotic arms and drag chains where cables have to endure constant and high velocity flexing and bending.
  • Medical Equipment: Medical Equipment is suitable as it is non-toxic, non-dermatogenic, and sterilizable in most cases.
  • Automotive Industry: Used in motor sensor cables and wiring harness, needs durability, can withstand oil, and functionality in different temperatures.
  • Consumer Electronics: Thermoplastic Elastomer Manufacturer in India are usually used in USB cables, charging cords, and headphone wires which need great flexibility, a tactile feel as well as a long service life.
  • Industrial Machinery/Portable Tools: TPE cable manufacturers in India are used on power and control cables on portable equipment and machine tools that are moved around and subject to wear and tear.

Why to Choose Us for TPE Cable?

  • Bespoke Solutions: Customized cables: we specialize in cables which are custom engineered to fit your specific technical and application needs.
  • Certified Quality: Our products have international and national certifications (such as UL, CE, and ISI), to ensure safety, reliability and performance.
  • Decades of Experience: We use more than 30 years of expertise in cable production, which means that there is precision in each product that we offer.

Elcab Conductors is premier TPE cable manufacturers, suppliers in India presently solves the hardest of tasks. Get rid of fragile PVC and expensive thermoset rubber. TPE cable products are the finest in flexibility in dynamic movement, resistance to elements, and robust eco-friendly profile. You would need TPE should your cable be flexing, stretching or in the rugged conditions. Invest in reliability. Choose TPE. Get in touch with us and have your connectivity updated!