Elcab Conductors is recommended TXL wire/cable manufacturers, suppliers in India. We do not only present a cable, but a guarantee that it is highly reliable and has higher thermal resistance with much weight loss. Make us your cable of power when it comes to enhancing your products with lightness, safety and an ability to endure the most extreme engine compartment environments. Raise your harness kit with the ultimate benchmark in power delivery to the automobile.
What is TXL Wire/Cable?
TXL is an acronym which means Thin-wall, Cross-Linked wire/cable. It is a specialized automotive primary wire which is insulated by Cross-Linked Polyethylene (XLPE). This insulation is far better and less dense than typical PVC and the wire is best used in any case where space and weight reduction is an imperative, and performance is a non-negotiable subject.
Types of TXL Wire/Cable:
We being as outstanding TXL wire/cable manufacturers in India, different types are there which are given below.
Conductor Material:
- Bare Copper: It is usually used in general.
- Tinned Copper: TXL Cable Manufacturers in India, is employed in situations that have-to-have corrosion resistance or where the conductor must be soldered with greater ease.
Insulation Thickness:
- Extra-Thin Wall: TXL wire/cable suppliers in India is the main feature of TXL wire, which has a lesser outer diameter and less weight than the thicker-walled wires such as SXL and GXL. This is why it is suited to the applications which do not have much space.
- Gauge Size: TXL Cable Suppliers in India comes in different gauge sizes, 22 AWG to 8 AWG, depending on the size of the wire, and its physical size, determines the current carrying capacity of the wire.
For automotive wiring requiring extremely thin-wall and high-temperature resistance, explore our GXL Wire Manufacturers in India offering robust alternatives alongside TXL solutions.
Technical Specifications of TXL Cable:
We've added below a specialized table of TXL Cable in India that provides further technical specification information.
| Technical Parameter |
Specification / Typical Value |
Rationale / Implication |
| Standard Specification |
SAE J-1128 Type TXL |
Automotive standard; meets Ford/Chrysler specs. |
| Insulation Material |
Cross-Linked Polyethylene XLPE |
Excellent high heat and chemical resistance. |
| Insulation Thickness |
Extra-Thin Wall ≈0.40 mm to 0.51 mm |
Allows for smaller diameter and minimal weight space-saving. |
| Temperature Rating |
−40°C to +125°C |
Wide range for engine compartments cold starts to high heat. |
| Nominal Voltage Rating |
50 V to 60 V DC |
Standard rating for low-voltage vehicle primary wiring. |
| Conductor Material |
Stranded Bare or Tinned Copper |
Stranded for flexibility; Tinned for corrosion resistance/solderability. |
| Gauge Size Range (AWG) |
22 AWG to 8 AWG |
Covers light to medium-duty current loads. |
Benefits/Features of TXL Wire/Cable:
We as TXL wire/cable suppliers in India, different benefits are there which are given below.
- Space and Weight Savings: Its ultra-thin wall can be used to a much smaller outer diameter which can save up to 30 percent of space in crowded wiring harnesses and even help reduce the weight of the whole vehicle.
- High Heat Resistance: TXL wire/cable manufacturers in India is insulated with cross-linked insulation so that it can safely work in extreme temperatures, usually between -40°C and 125°C.
- High Flexibility: TXL wire is highly flexible, even though it is very robust, thus is easy to route and install in complex/narrow chassis and engine bays of automotive vehicles.
- Fine Fluid Protection: The insulation has an excellent resistance to typical automotive fluids such as oil, grease, gasoline and solvents, and has long-term durability.
Key Characteristics of TXL Wire/Cable
We as outstanding TXL wire/cable manufacturers in India, key characteristics are there which are given below.
- XLPE Insulation Material: It is a chemically modified Cross-Linked Polyethylene which is a material that is used in the advancement of thermal and mechanical characteristics of insulation material in TXL wire suppliers in India.
- Thin-Wall Design: The insulation layer is actually the thinnest amongst its counterparts according to the SAE specification. The design selection is also essential in developing lightweight and small size modern car wiring harnesses with high conductor density.
- Large Abrasion Resistance: The cross-linked tough structure provides strong resistance to physical wear and tear. This aspect makes the wire very robust and can be located in areas that are susceptible to high vibration or located in the open sections of the vehicle.
- SAE J1128 Compliant: This TXL Automotive Wires Manufacturer is in accordance with the requirements of the Society of Automotive Engineers (SAE). The compliance ensures that the wire fulfills all the required industry safety and performance requirements to be used in road vehicles.
Applications of TXL Wire/Cable:
Serve as outstanding TXL wire/cable suppliers in India, it is applicable in different sites which are given below.
- Contemporary miniature automotive wiring harness and electronic control units (ECU) in TXL Wire Manufacturers in India.
- Electric vehicles (EVs) and hybrid electric vehicles (HEVs) Power distribution and battery management systems.
- Engine rooms and places of restricted space and high temperatures in TXL wire/cable manufacturers in India.
- Vehicles Trailer wiring, lighting and general primary power and signal circuits.
- The machines, farm machinery, and heavy-duty vehicles that need the use of the wiring of thin walls but durable.
Why to choose us for TXL Wire/Cable?
- Favorable Pricing: Wires & Cables Manufacturers offer the best quality of the TXL cable at an affordable price considering we are direct manufacturers and have high volume when it comes to large quantity.
- Quality Supply Chain: Our state-of-the-art production plant provides a dependable inventory management, large-scale production and reliable and timely delivery.
- Technical Support: Our technical support team will also be on hand to assist you in choosing the specifications that you require in your most challenging automotive projects.
Elcab Conductors is notable TXL wire/cable manufacturers, suppliers in India. And you are willing to get the best out of your vehicle? TXL wire is the ultimate decision when an engineer requires the best in terms of small size, low weight and high heat resistance. Light, Strong and Smarter--that is the obvious road to the development of the next generation of efficient and reliable automotive systems. Get into touch with us today to order yourself a sample and find out what the difference that real quality can make is!