Control Cable

Control Cable Manufacturers & Suppliers in India | Elcab Conductors

Control Cable Manufacturers in India | Elcab Conductors

Elcab Conductors is well established control cable manufacturers, suppliers in India. our cables are especially designed to supply. We do not simply furnish cables, we furnish the nervous system to your operations, and every command, measure, and regulation signal reaches you with as much integrity as its possible.

We emphasize the best shielding, strength and flexibility so that our products can survive even the worst industrial conditions and the result is no downtime wasted, and instead, you will have maximum operational efficiency. Select our Control Cables and invest in the future of automation promises and deliver.

What is a Control Cable?

A Control Cable is a kind of electrical cable that is used to transmit a low voltage, but not a high volume of power. They are the communication link of control devices (such as switches or sensors) to the ultimate operational equipment (such as motors or valves) in automated systems, which is the critical, coordinated operation of the machine.

Types of Control Cable:

We being as recommended control cable manufacturers in India, different types are formed according to material which are given below.

By being constructed and material:

  • Flexible Cables: These are used in work where they are moved frequently.
  • Shielded Cables: Shielded cables resist electromagnetic interference (EMI), and are commonly applied in sensitive systems.
  • Unshielded Cables: This is employed when EMI is not a major issue.
  • SY Cables: Control cable suppliers in India is a flexible, shielded cable; It has an added mechanical protection in the form of a steel wire braid.
  • Armored Cables: Have a protective coating which is usually a galvanized steel-wire in case of heavy use and where the origin is rough.
  • Halogen-Free Cables (LSZH/LSOH): Burn quite mildly, and release very low levels of smoke and halogen gas, so they are less hazardous to use in enclosed areas and in critical installations.
  • PVC/XLPE Insulated Cables: PVC (Polyvinyl Chloride) or XLPE (Cross-linked Polyethylene) may be used as insulation and jacketing, the latter having greater temperature capability.

By function and application:

  • Instrumentation Cables: Instrumentation cables are used when sending low-level signals in the process control and automation system and it needs to be properly measured.
  • Data Transmission Cables: These are communication and networking cables such as twisted pair cables such as UTP and STP made of Ethernet.
  • Fire-Resistant Cables: The design of this cable is shaped in such a way that it can retain the functionality in the event of a fire, which is essential in systemic safety.

Our control cables ensure precise signal transmission and process reliability — and for broader wiring needs you might also explore our Multi Core Cable Manufacturers in India section where bundled solutions simplify complex installations.

Technical Specifications of Control Cable:

We've added below a specialized table of control cable in India that provides further technical specification information.

Specification Standard PVC Control Cable (Unarmored) SY Cable (Flexible, Shielded, Armored) Instrumentation Cable (Signal Transmission)
Voltage Grade Uo/U 450/750 V or 0.6/1 kV 1100V 300/500 V most common or 0.6/1 kV 300/500 V or lower 30V - 100V for low-level signals
Conductor Material Plain Annealed Copper Solid or Stranded Fine Wire Stranded Copper Class 5 for flexibility Tinned or Bare Annealed Stranded Copper
Conductor Size 1.5 mm² to 4.0 mm² Most common control sizes 0.75 mm² to 2.5 mm² Common flexible sizes 0.5 mm², 0.75 mm², 1.0 mm², 1.5 mm² Paired/Triad
Insulation Material PVC Polyvinyl Chloride or XLPE Cross-Linked Polyethylene PVC or LSZH/LSOH PE, XLPE, PVC depends on temp/signal needs
Max. Operating Temp. 70°C PVC / 90°C XLPE 70°C PVC / 80°C Static 70°C PVC / 90°C XLPE/PE
Shielding/Screening None Unshielded Galvanised Steel Wire Braid GSWB Mechanical Protection Individual & Overall Aluminum Mylar Tape with Drain Wire or Copper Braid EMI/Noise Rejection
Armoring Unarmored GSWB Light Mechanical Protection Galvanised Steel Wire/Strip Heavy Mechanical Protection - Optional
Outer Sheath PVC Type ST1/ST2, FRLS, or LSZH Transparent PVC over GSWB or LSZH PVC, LSZH, FR-LSH Abrasion/Chemical Resistance

Benefits/Features of Control Cable:

As control cable suppliers in India, we provided different benefits which are given below.

  • Stable Signal Transmission: These are constructed with high shielding (such as foil or braid) to shield sensitive signals of electromagnetic interference (EMI) to ensure that data and commands arrived correctly and without distortion.
  • Better Safety: A lot of the control cables are designed using flame retardant and low smoke materials which greatly minimize fire hazards and more importantly promote safety in highly industrial and building installations.
  • Extremely Flexible and Stainless: Flexible constructions are also available, so they can be used in constant movement, bending and mechanical stress applications, hence useful in dynamic applications such as robotics and conveyor systems.
  • Multi-Core Functionality: They have multiple individually insulated conductors, which means that a single cable can carry a number of different control signals at once, which makes it an easier installation and a simplified overall wiring in control Wire Manufacturers in India.

Key Characteristics of Control Cable:

We as recommended control cable manufacturers in India, key characteristics are there which are given below.

  • Multiple Conductors: In contrast to simple power cords, control cables contain many singly insulated wires as an overall jacket.
  • Shielding (Foil or Braid): This is surrounded by an inner coating of aluminum foil or braided copper wire to shield the sensitive signals against any external electrical noise.
  • Insulation Material (e.g. PVC/XLPE): Each conductor is electrically isolated by using the insulation material which is usually PVC or high performance XLPE.
  • Outer Sheathing (Jacket): Control Wire suppliers in India is a hard outer cover that cushions the whole cable assembly against physical abuse, abrasion and environmental conditions.

Applications of Control Cable:

Serve as recommended control cable suppliers in India, it is applicable in different sites which are given below.

  • Industrial Automation and Robotics: Attaching sensors, actuators, and Programmable Logic Controllers (PLCs) to automated production lines, and robotic arms, etc.
  • HVAC and Building Automation: Control cable manufacturers in India is applied to commercial buildings to control the cooling, heating, and air conditioning (HVAC) systems as well as intelligent lighting networks.
  • Power Distribution and Substations: In monitoring, relay and command circuits in switchgear, control panels and power generation facilities.
  • Conveyor Systems and Material Handling: Designing high-quality control signals to start and stop, as well as to control the speed of assembly lines and lifts.
  • Traffic Control and Transportation: The application of important signaling and control in railroads, highway lighting, and traffic lights boxes.

Why to Choose Us in Control Cable?

  • Quality Assured: Pure copper conductors and high quality insulation material is our guarantee of the highest conductivity and long performance.
  • Certified Reliability: Our products are designed to meet highly international and national industry standards, and this guarantees you of constant, error free operation.
  • Customization Options: We have a great selection of the type of cable (flexible, armored, shielded) to fit your operational conditions to the letter.

Elcab Conductors is well known control cable manufacturers, suppliers in India. No more worrying about system downtimes and expensive mistakes. Our Control Cables are the stable, proven connection to all critical industrial connections. They are structural and designed to last long to ensure smooth, safe and efficient work of your operation. Get in touch with us today and enable your automation with the level of reliability that only a manufacturer of the best can offer! Here is where performance of your system begins.