Automotive Cable Manufacturers & Suppliers in India | Elcab Conductors

Automotive Cable Manufacturers in India | Elcab Conductors

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Elcab Conductors is prominent automative cable assembly manufacturers, suppliers in India. We also deal with the manufacturing of high performance, robust and precision built cables, which ensure unswerving reliability and uncompromised safety to all of your wiring harness requirements. Select our cables so that vehicle owners will see the long-term, trouble-free operation of their vehicles, leading to innovation and automotive manufacturing excellence on the global platform. We will do everything in ensuring that your product is given the foundation it deserves.

What is an Automotive Cable?

A motor vehicle cable is a special type of electrical cable or multi-core cable used in automobiles. It is designed to carry electrical power, signals and data in the multiple electrical systems of an automobile. They are different as unlike the normal cables, automotive cables come with certain properties such as temperature and chemical and abrasion resistant to withstand the demanding environment of the engine bay and vehicle chassis.

Types of Automotive Cable:

We being as notable automotive cable manufacturers in India, we provided different types which are given below.

Primary wires:

TXL Wire: Cross linked and extra-thin wall with low weight is applied in limited space areas.
SXL Wire: This is standard wall cross-linked wire that is more heat and abrasion resistant when compared to PVC wires and is used in engine compartments.
GXL Wire: This is a thin-walled and cross-linked wire mostly used in engine compartments when it is of high heat resistance.
GPT Wire: This is a type of general-purpose wire manufactured of PVC commonly used in general circuit wiring.
HDT Wire: A thicker than GPT underbody application and general purpose PVC wire, heavy-wall and underbody.
Class D automotive cable: PVC wire, which is a thin-walled and used when a lightweight and smaller wiring is required.

Specialized cables:

Battery Cable: This is a heavy-duty cable used in the high-incing circuit such as starting circuits and battery ground. Existing in PVC (SGT) and cross-linked.
Trailer Cable: This is a multi-conductor, jacketed wire that is utilized to find a route between a vehicle and a trailer to avoid abrasion and dust.
Jacketed Wire: Multi-conductor wire, donned with an outer jacket of PVC to expose wiring, most often used in trailer cables and other places where the cables need to be resistant to the elements.

Technical Specifications of Automotive Cable:

We've added below a specialized table of Automotive Cable in India that provides further technical specification information.

Cable Type (SAE Standard)	Core Feature	Insulation Material (Type)	Voltage Rating (Nominal)	Temperature Rating (Min-Max)
TXL Wire	Extra-Thin Wall, Cross-Linked	XLPE Cross-Linked Polyethylene	60V DC Typically	−40°C to +125°C
GXL Wire	Thin Wall, Cross-Linked	XLPE (Cross-Linked Polyethylene)	60V DC Typically	−40°C to +125°C
SXL Wire	Standard Wall, Cross-Linked	XLPE (Cross-Linked Polyethylene)	60V DC Typically	−40°C to +125°C
GPT Wire	General Purpose, Thermoplastic	PVC (Polyvinyl Chloride)	60V DC Typically	−40°C to +80°C
HDT Wire	Heavy Duty, Thermoplastic	PVC (Polyvinyl Chloride)	60V DC Typically	−40°C to +80°C
Battery Cable (SGT)	Heavy-Duty, General Purpose	PVC (Thermoplastic)	60V DC Typically	−40°C to +80°C or +105°C
Trailer Cable	Multi-Conductor, Jacketed	PVC or Cross-Linked Insul. + PVC/PE Jacket	60V DC Typically	−40°C to +80°C or +105°C

Benefits/Features of Automotive Cable:

Elcab Conductors as top automotive cable suppliers in India, we provided different benefits which are given below.

Better Temperature Protection: Our cables feature high quality insulation such as XLPE or high grade PVC to deal with the heat in engine compartments. This makes sure that the cable does not degenerate or break down after extended use and under harsh conditions of service.
Excellent Chemical and Fluid Resistance: The outer jacket is designed to be resistant to other corrosive substances used in vehicles including oils, fuels, battery acid, and brake fluids in CLASS D Automotive Wires, Automotive Cables & Wires.
Extreme Abrasion and Mechanical Strength: The vibration and physical rubbing of the automotive wiring in the tight internal compartments of the vehicle and harness routings is continuous in automotive cable manufacturers in India.
Streamlined Flexibility and Minimized Wall Thickness: New thin-wall cables enable the reduction of weight and volume, which makes it easier to install and contributes to enhancing the fuel efficiency of the car.

Key Characteristics of Automotive Cable:

We as notable automotive cable suppliers in India, different key characteristics are there which are given below.

Conductor Material (Stranded Copper): These are cables that are made of fine, stranded soft-annealed copper wires to ensure that ISO $6722$ Class D automotive cable is the most flexible and has the best electricity conductivity.
Voltage Rating (Low Voltage): The vast majority of automotive cables have low-voltage ratings, likely 60 V DC, commonly used in a 12V or 24 V electrical system in a vehicle. This rating ensures that the insulation is sufficient to guarantee breakdown in the normal operating conditions.
Insulation Standard (e.g., ISO/SAE/JASO): Our products have followed international standards such as ISO $6722$ or SAE J1128 that provide the performance guidelines based on temperature, fluid resistance and durability specifications.
Cross-Linked Technology (XLPE/GXL): Cross-linked insulation material enables the cable to be much more resistant to heat, aging and abrasion than normal PVC. Automotive cable manufacturers in India futuristic technology increases the life and durability of the cable in challenging car-based places.

Applications of Automotive Cable.

We serve as notable automotive cable manufacturers in India; it is applicable in different sites which are given below.

Starter Motor and Battery Circuits: Heavy currents to the starter motor and the alternator run on heavy gauge cables between the battery and these circuits.
Lighting Systems (Headlights, Taillights, Interior Lights): Low-voltage power and signal distribution to all illumination in the vehicle is done using primary wires.
Engine Control Units (ECU) and Sensors: Sensitive digital signals are transmitted by shielded and multi-core cables to the engine management, ABS and sensor data.
Infotainment and Connectivity Systems: Coaxial and multi-core cable is needed to transmit high frequency data to radios, GPS and intricate dashboard displays.
Advanced Driver-Assistance Systems (ADAS) and Safety: The airbags, seat belts, and camera systems have specific wires which demand the utmost degree of signal integrity and reliability in automotive cable suppliers in India.

Why to select us as Automotive Cable?

Dedication to Quality: We ensure that we maintain high quality as per the international standards (ISO, SAE, JASO) to be totally satisfied.
Specialty Experts: We are able to produce cables with special insulation, sizes, and colors to fit your specifications and design requirements of harnesses.
Durability Focus: Our products are specially designed to withstand the worst of the worst environments- high heat, vibration and chemical exposures- to make our vehicles last longer.

Elcab Conductors is leading automotive cable assembly manufacturers, suppliers in India offers the foundation of automotive reliability. Our cables are not any ordinary wires; they are of high-quality engineering solutions designed to go beyond the requirements of the modern cars. Since the igniting of the engine to the most advanced technology of the ADAS, select those cables which are more stubborn, clever and secure. Make your next generation of vehicles powered with the quality that endures. Contact us today to get more information!