ISO 6722-D Cable

ISO 6722-D Cable Manufacturers & Suppliers in India | Elcab Conductors

ISO 6722-D Cable Manufacturers in India | Elcab Conductors

Elcab Conductors is well known ISO 6722-D cable manufacturers, suppliers in India. It is a high-performance cable designed to withstand excessive engine heat, corrosive fluids, and serious abrasion so that your most vital electrical systems perform perfectly, each and every time. Selecting our ISO 6722-D Wire Suppliers in India would equate to the selection of a lifeline of unrivaled thermal stability as well as assured durability over the long term of your vehicle harnesses. Drive your innovation with quality.

What is ISO 6722-D Cable?

The ISO 6722-D cable is a single core and low voltage (up to 60 V) cable that is internationally standardized to be used in electrical systems of road vehicles. Class D is a temperature rating that ensures that it can safely and continuously work in temperatures up to 150 °C. It is the high end option of critical wiring in regions of the vehicle that are the hottest.

For applications demanding ultra-high-temperature automotive wiring, also explore our ISO 6722-C Cable Manufacturers in India page and compare performance options across temperature classes.

Technical Specifications of ISO 6722-D Cable:

We've added below a specialized table of ISO 6722-D Cable in India that provides further technical specification information.

Specification Category Parameter Typical Value / Standard Requirement
Standard Reference Standard ISO 6722-1 Copper conductors
Application Primary Use Road vehicles automotive, especially in high-temperature areas e.g., engine compartment
Temperature Class Class Designation ISO $6722$ Class D T4 Rated
Operating Temperature Continuous Temperature Range −40°C to +150°C
Voltage Rating Nominal System Voltage 60 V DC or 25 V AC Standard Low Voltage Cable
Conductor Material Composition Soft-annealed electrolytic Copper (plain or tinned)
Insulation Material Composition High-temperature polymer, often Electron Beam Cross-Linked (EBXL) special polymer or Thermoplastic Elastomer (TPE)
Wall Thickness Construction Type Typically Thin Wall Type A or Ultra Thin Wall Type B
Resistance Fluid Compatibility High resistance to automotive fluids (hot oil, fuel, battery acid, transmission fluid) as per ISO $6722$ requirements
Durability Key Properties Excellent abrasion resistance, flame retardant, good thermal overload and long-term heat aging performance

Benefits/Features of ISO 6722-D Cable:

Being as prominent ISO 6722-D Cable manufacturers in India, we provided different benefits which are given below.

  • Extreme High-Temperature Rating: Can stand sustained heat of up to 150 °C (Class D, T 4 ), much higher than typical cable specifications can withstand, to last a long time.
  • Outstanding Fluid Resistance: Greatly resistant to such automotive fluids as engine oil, fuel, or battery acid and insulation is not ruined in ISO 6722-D Wire Manufacturers in India.
  • Superior Abrasion Protection: Has a strong, heavy or thin-wall insulation that has a resistance to mechanical wear and tear even in vibrating conditions in ISO 6722 Class D T4 Endura150 Single Core Cable.
  • Streamlined to Harness Assembly: The small exterior diameter (thin-wall construction) and the flexibility are important in making complex wiring harnesses easier to produce and lay in ISO 6722-D Cable suppliers in India.

Key Characteristics of ISO 6722-D Cable:

As ISO 6722-D Cable suppliers in India, different key characteristics are there which are given below.

  • Temperature Class D (T4): This represents the high-performance thermal rating and the cable is able to operate in a continuous operating temperature of 150degC. It ensures durability and eliminates wear of materials when using continuous engine heat.
  • Thermoplastic Elastomer (TPE) Insulation: It is a special insulation material which has high flexibility and still is remarkably resistant to heat and tough chemical fluids. TPE will make the cable very durable and dependable during its service in the car.
  • Low Voltage (60 V DC): The ISO 6722-D Cable manufacturers in India is intended to be used with the highest working voltage of standard vehicle electrical systems road vehicle systems, which usually does not exceed 60 Volt DC.
  • Soft Annealed Copper Conductor: This type of conductor is made of highly conductive, flexible strands of copper as its core, which is the primary reason why it has the lowest electrical resistance and the highest current carrying capability in ISO $6722$-$1$, LV $216$-$2$.

Applications of ISO 6722-D Cable:

Serve as prominent ISO 6722-D Cable manufacturers in India, it is applicable in different sites which are given below.

  • Engine Compartment Wiring Systems: This is used in circuits that are subjected to high temperature such as around the engine block, turbochargers, and manifolds.
  • Engine Management System (ECU): ISO 6722-D Cable suppliers in India is a reliable way of connecting to important sensors and actuators that give feedback on the engine operation and control them based on the engine state.
  • Ignition Coil and Magneto Wiring: This is necessary in high voltage pulse transmission and other circuits that are likely to experience intense thermal stress.
  • Transmission and Gearbox Connections: These are used with sensors and controls fitted on hot transmission casings.
  • High-Power Lamp and Lighting Systems: Wiring consists of wires that run near high-wattage bulbs which produce heat.

Why Choose Us for ISO 6722-D Cable?

  • Customization Experts: ISO 6722-D Cable manufacturers in India provide customized cables and assemblies, which are exactly what you have to fit your vehicle requirements.
  • Advanced Manufacturing: We have state art end to end in-house manufacturing plants and production with the same precision and high quality control at all levels in ISO 19642-5 & ISO 19642-9.
  • Established Experience: Our years of experience as a reliable manufacturer and supplier in the special cable business provide clients with reliable and durable solutions to some of the biggest customers in the world.

Elcab Conductors is outstanding ISO 6722-D cable manufacturers, suppliers in India. Do not allow your car to be subjected to heat and powerful fluids that will deteriorate the electrics. With our ISO 6722-D cables, we have created cables that are precision engineered to ensure the utmost durability that is not compromised even when it counts the most. ISO 6722 CLASS D Automotive Wires is the only option of safety, certified quality, and extreme durability, ranging in terms of cutting-edge design to robust deployment. Be assured of your future!