Elcab Conductors is premier TPU cable manufacturers, suppliers in India. Precision engineering is added to the Thermoplastic Polyurethane with outstanding characteristics and we come out with cables that are exceptional in terms of durability, flexibility, and resistance. Our TPU cables are the durable and tough cables that you should use in this project in case you want to be sure of continuity in operations in case it is involving constant movement, harsh chemical, or extreme temperatures. Select the future of connection. Choose reliability. Choose us.
What is TPU Cable?
A TPU Cable is an electrical cable, the outer jacket or insulation of which is made with Thermoplastic Polyurethane. TPU refers to the special kind of polymer elastomer which combines the ideal qualities of plastic (strength) and rubber (flexibility). The material provides the cable with high mechanical, chemical and temperature protection and hence the ideal selection in case of stressful and active industrial conditions.
Types of TPU Cable:
We being as notable TPU cable manufacturers in India, different types are composite according to requirement which are given below.
- By TPU composition
- Polyethene based: These grades are also hydrolysis-resistant and are utilized in the jacketing of wires and cables.
- Polyester based: TPU Wire Manufacturers in India are mainly based on adipic acid esters.
- Through application and special properties.
- Charging Pile Cables: Particularly designed to have flame retardant polyether TPU so that they can be used in charging piles.
- Low Smoke Halogen-Free (LSZH): A type that minimises the toxic smoke and halogen emissions, installed within tunnels, ships, and public buildings.
- Cross-linked TPU (XL-TPU): This increases the performance of the material as it is cross-linked and thus suitable in applications that are demanding.
- Foaming TPU: This is a foamed TPU and can be used in all types of cables.
- Easy-Tear TPU: TPU Wire Suppliers in India, is a product that can easily be stripped, commonly used in fiber optic cables.
- Bio-based TPU: TPU obtained partially or completely using renewable raw materials.
- Mildew-Resistant TPU: TPU cable suppliers in India is a type of TPU designed to resistant mildew growth which may be essential in some settings.
If your application demands robust shielding and durability, you might also be interested in our Shielded Cable Manufacturers in India page for high-performance wire options.
Technical Specifications of TPU Cable:
We've added below a specialized table of TPU Cable in India that provides further technical specification information.
| Category |
Polyether-based TPU |
Polyester-based TPU |
LSZH TPU |
XL-TPU |
| Key Property |
Excellent Low-Temp Flexibility and Hydrolysis Water Resistance. |
Excellent Oil/Chemical and Sliding Abrasion Resistance. |
Low Smoke Density and Halogen-Free Safety-Critical. |
Enhanced Thermal Resistance and Mechanical Robustness. |
| Typical Hardness |
Shore A 80 - 90 |
Shore A 85 - 95 |
Shore A 80 - 90 |
Varies often harder |
| Temp Range |
Excellent at ≈−40°C to +90°C |
Good at ≈−30°C to +90°C Better heat aging |
Similar to base TPU up to +90°C |
Higher Max Temp e.g., up to +125°C |
| Main Use |
Robotics, Outdoor, Marine, Medical Dynamic/Wet |
Automotive, Machinery, Oil & Gas Oily/Abrasive |
Tunnels, Rail, Public Buildings Fire Safety |
Heavy-Duty Industrial, High-Heat Automotive |
Benefits/Features of TPU Cable:
We as TPU cable suppliers in India, different benefits we provided which are given below.
- Outstanding Strength and Abrasion resistance: The TPU jacket is extraordinarily resistant to wear, cuts and tearing, and therefore has dramatically longer life time when compared to the ordinary cables when dragged on rough surfaces.
- Excellent Oil and Chemical Resistance: TPU offers good resistance to most industrial oils, greases, solvents and chemicals, and is well suited when used around machineries and in severe processing plants involving chemicals.
- High Flexibility and Good Elasticity: Thermoplastic Polyurethane (TPU) in Wire and Cable, Special Cables are flexible and offer a low bending radius despite their strong build and thus are best suited in constant motion applications.
- Huge Temperature Span: TPU cable manufacturers in India can easily be cold-flexed and is fully operational to -40°C, and at the same time, can be safely operated at high temperature (to 90°C or even 105°C).
Key Characteristics TPU Cable:
We as notable TPU cable manufacturers in India, there is different key characteristics are there which are given below.
- Superior Abrasion Resistance: This feature will stop the wearing out of the cable jacket as a result of repetitive friction or rub against rough surfaces. It is simply translated to long cable life and lower replacement rate in dynamic applications.
- Very High Cold Flexibility: TPU retains its elasticity and bending characteristics well even when frozen conditions take place when the PVC and other plastic materials become rigid and break. This guarantees quality performance in refrigerated conditions or harsh outdoor conditions.
- Halogen-Free Safety: These are cables that do not have halogens that highly diminishes the release of poisonous or corrosive smoke in the event of fire. This renders them a more secure selection in an enclosed or a public location.
- UV and weather resistance: material is extremely resistant to wear by UV rays and rough conditions that are present in the atmosphere such as ozone. This is to guarantee the cable its mechanical and electrical integrity in long-term outdoor installation.
Applications of TPU Cable:
We serve as notable TPU cable suppliers in India; it is applicable in different sites which are given below.
- Industrial Automation and Robotics: Applied to robotic arms, cable track (drag chains) and moving machine that cannot tolerate millions of flex cycles.
- Automotive and Transportation: ABS sensor cable, engine compartment wiring, and in particular, hardy Electric Vehicle (EV) charging cable.
- Medical and Healthcare Devices: Medical leads, diagnostic equipment and surgical tool cables are devices that are appropriate to be used as patient monitors because they are biocompatible and cannot be sterilized by sterilizing agents.
- Renewable Energy Systems: These are used in solar panel farms and wind turbine towers that require outstanding UV and temperature troubles when they are placed outside.
- Geophysical and Sensing Equipment: Applied to cables in rugged field equipment, oil exploration (geophone cables) and underwater applications which have tensile strength and puncture resistance requirements in TPU cable manufacturers in India.
Why to Choose Us for TPU Cable?
- Our Standard in Customization: Our business is to design and engineer applications specific TPU cable solutions to fit your application exactly in size and specifications, which are unique and demanding.
- Total Quality Control: We have full in-house manufacturing and test facilities, and by this we will ensure our quality is always in check and delivery of the raw material to the finished product is very quick and reliable.
- High Quality Materials: We utilize the highest grade of Thermoplastic Polyurethane polymers which means that we come up with cables that just last and perform better than the others.
Elcab Conductors is prominent TPU cable manufacturers, suppliers in India. Quit replacing damaged cables, invest in performance that endures. Our TPU cables are the best of hard and soft- trying to be indestructible in the most demanding industrial settings. Minimize downtime, virtually no expensive service calls, and make sure your business runs perfectly and reliably everywhere. Our smart technology will provide you not only with a cable, but with a sturdier connection that you can rely on. Contact us today!